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Sr. Design Engineer - Plastics

  • Faurecia
  • Pune, India
  • INR 1,200,000 – INR 1,800,000
  • Mandatory Design Kick-off at the beginning of the program / Task (align with Scope, org chart, timing, Milestones, MoM , to follow SLI for open point, etc)

  • Understanding of Faurecia PMS ( WorkPackages, Deliverables as per Gate )

  • For his perimeter, define technical solutions and CAD data (3D & 2D) using proper Faurecia standard templates and CAD methodology and using Right first time approach Tools (RFT , KADiT, FasTrack)

  • Program delivery planning and execution, Concept design, Master sections, Customer alignment for Due date, forecast and resource planning .

  • Responsible for budget, Ensure Tracking of IOM hours & and request addon additional approved hours whenever necessary.

  • Data integration and management in Magellan.

  • Serial design specification to follow.

  • Functional drawings - To be able to create and validate engineering drawings and identify critical gaps by using stack up analysis.

  • Define RPS. Align the same internally (DMs, Specialists).

  • Prepare Tolerance stack book, use of Tolsys, co-ordination and follow-up with other metiers for any required inputs.

  • GD&T (including preparation and coordination of KCs for internal and customer needs)

  • Able to provide trainings to Design Engineers.

  • Conduct weekly design reviews with team and management & ensure closure of points identified

  • Mandatory Top 5 with team to define work and feedback from previous day

  • Maintain team level SLI and discuss with Couter part / System architect for open points and share regularly

  • Faurecia Product Standards and Guidelines to adhere and provide Support to update them timely.

  • Customer constraints and specifications to follow and cascade with Team.

  • Applicable regulations and legislation to adhere and highlight any deviation to program team whenever necessary

  • Assign detailed work to Project Design team through appropriate method and follow Resource loading as per Kanban.

  • Responsible for Quality, Cost & Delivery for the program / task via Kanban

  • TQW errors to be captured regularly in Defect Tracking Sheet

  • Ensure Project Design team are aware of Faurecia Product Standards, Guidelines, customer specifications and rules / requirements.

  • Ensure process feasibility of the product design and A-Surfaces (with Expert team if needed).

  • For design proposals, initiate with benchmarking (digital and Physical) and validate with 3D Printing as per need

  • Ensure overall product “Design for Performance” (including implementationof inputs with regard to results of simulation, tests and validation in CAD to meet performance criteria) with development engineering team.

  • Support the KPC identification, Support DFMEA.

  • To work on development plan to continulously improve the Skill sets for self and Team

  • Follow the systems and procedures of Faurecia. (Kanban, Checklist, Magellan, IOM etc.)

  • At the end of a program, make appropriate capitalization documents (Lessons learned, Technical Reports) to feed/improve Design and Development standards and guidelines.

  • Identify training needs for the team members based on their skill matrix To uphold & abide by code of ethics & Management

  • Awareness of QMS policy & Processes.

  • Ensuring all work process & procedures are in line with QMS objectives & reporting any incident of deviation from QMS.

  • Team planning for leaves, project deliverables, forecast & shift planning for team of 5 or more & reporting it to N+1 in advance.

  • Yearly performance assessment of Team members as a functional N+1

  • Maintain and support for Benchmark, Lesson learnt, data base to team

  • Responsible for Cross metier communication

Skills

  • CAD (3D/2D)
  • GD&T
  • Tolerance Stack-Up Analysis
  • Plastic Part Design
  • Design for Manufacturability (DFM)
  • Team Leadership
  • Project Management

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