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Engineering Intern/Co-op

  • Shape Corp.
  • Grand Haven, United States
  • $41,600 – $52,000

Be Part of the Shape Family
We are thinkers, believers, and doers. At Shape, we don’t see the norm as our limit—we see it as a launchpad. We challenge tradition, push boundaries, and create solutions others say can’t be done. Join us and help shape the future of engineering.

Program Overview

Our student engineering program offers hands-on experience across multiple disciplines in a dynamic manufacturing environment. Interns and co-ops gain exposure to real-world projects, technical challenges, and cross-functional collaboration—building a strong foundation for future careers.

Internship Tracks

Test Engineering Interns

  • Conduct low-speed crash testing (up to 15mph) and pedestrian impact testing (up to 30mph)
  • Perform materials testing (tensile, hardness, microhardness) for manufacturing and CAE modeling
  • Assist in fixture fabrication using welding, milling, turning, and laser cutting—no prior experience required
  • Learn LabView programming for data acquisition and instrumentation setup
  • Support static and fatigue testing on automotive and furniture components
  • Participate in benchmarking and full dimensional/material analysis of products like bumpers, door beams, and active grille shutters

Process Engineering Interns

  • Analyze and improve equipment design and processing windows
  • Document findings and create operator instructions
  • Get introduced to Six Sigma and the DMAIC problem-solving framework
  • Apply statistical analysis, including Design of Experiments (DoE)

Electrical Engineering Interns

  • Update electrical schematics and revise machine control systems
  • Design and implement PLC/operator interface programs using GE-Fanuc and Allen-Bradley platforms
  • Lead troubleshooting and continuous improvement efforts on the shop floor
  • Create work instructions and integrate controls for process improvements
  • Design electrical schematics for high and low voltage systems using CAD

Manufacturing Engineering Interns

  • Design tools and fixtures using AutoCAD or SolidWorks
  • Support continuous improvement and production troubleshooting
  • Create and revise operator instructions
  • Assist with asset management, safety audits, and plant layout planning

Welding Engineering Interns

  • Program and optimize Fanuc GMAW welding systems
  • Use Trumpf TruTops for offline programming and laser cutting operations
  • Improve dimensional capability and support capital/tooling procurement
  • Develop and document process parameters for welding operations

Product Development Engineering Interns

  • Gain exposure to Shape’s Product Development processes, including SPMP, enterProj, Plex, and Smartsheet systems
  • Learn the fundamentals of Geometric Dimensioning & Tolerancing (GD&T) and drawing development
  • Work with Teamcenter and VisMockUp to manage and visualize product data
  • Assist in the creation and review of key engineering documents such as DFMEA, DVP&R, and technical drawings
  • Collaborate with cross-functional teams to support product design and process development initiatives

Additional Responsibilities

  • Apply engineering calculations to real-world problems
  • Manage cross-functional projects
  • Create technical documentation and present findings
  • Take on additional tasks as assigned by your supervisor

Qualifications

Education & Experience

  • Currently pursuing a Bachelor’s degree in Engineering, Engineering Technology, or a related technical field from an accredited program
  • Minimum 3.0 GPA on a 4.0 scale
  • Proficient in Microsoft Office (Word, Excel, Outlook, etc.)
  • Strong communication, problem-solving, and analytical skills
  • Comfortable working independently and in collaborative teams

Skills

  • Materials Testing
  • Data Acquisition
  • LabVIEW
  • Statistical Analysis
  • Six Sigma
  • CAD
  • Fixture Fabrication

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